Plastic recycling
Plastic recycling is the processing of
Almost all plastic is non-biodegradable and without recycling, spreads across the environment[7][8] where it can cause harm. For example, as of 2015 approximately 8 million tons of waste plastic enter the oceans annually, damaging the ecosystem and forming ocean garbage patches.[9] Even the highest quality recycling processes lead to substantial plastic waste during the sorting and cleaning process, releasing large amounts of microplastics in waste water, and dust from the process.[10][11]
Almost all recycling is mechanical: melting and reforming plastic into other items. This can cause
Plastic recycling is low in the waste hierarchy. It has been advocated since the early 1970s,[13] but due to economic and technical challenges, did not impact plastic waste to any significant extent until the late 1980s. The plastics industry has been criticised for lobbying for expansion of recycling programs, even while research showed that most plastic could not be economically recycled.[14][15][16]
History
Although
Global
Industry lobbying
As regulations expanded, the plastics industry responded with lobbying to preserve their business interests. In the U.S., the 1970 Resource Recovery Act directed the nation towards recycling and energy recovery.
However, plastic could not be economically recycled using the technology of the time. For example, an April 1973 report written by industry scientists stated that, "There is no recovery from obsolete products" and that, "A degradation of resin properties and performance occurs during the initial fabrication, through aging, and in any reclamation process." The report concluded that sorting the plastic is "infeasible". Contemporary scientific reports highlighted numerous technical barriers.[20][21][22][23][24]
Globally, plastic waste was almost entirely disposed of via landfill until the 1980s when rates of incineration increased. Although better technology was known,[25] these early incinerators often lacked advanced combustors or emission-control systems, leading to the release of dioxins and dioxin-like compounds.[26]
In the late 1980s plastic recycling began in earnest. In 1988 the U.S. Society of the Plastics Industry created the Council for Solid Waste Solutions as a trade association to promote the idea of plastic recycling to the public.[27] The association lobbied American municipalities to launch or expand plastic waste collection programs and lobbied U.S. states to require the labelling of plastic containers and products with recycling symbols.[14][15]
The industry introduced resin identification codes in 1988, which provided a standard system for the identification of various polymer types at materials recovery facilities.
Global recycling trade
Many governments count items as recycled if they have been exported for that purpose, regardless of the actual outcome. The practice has been labeled
In 2017, China began restricting waste plastics imports via Operation National Sword. Exporters eventually exported to other countries mostly in Southeast Asia, such as Vietnam and Malaysia, but also Turkey and India.[32][33] Indonesia, Malaysia, and Thailand reacted to illegal plastic waste imports by reinforcing border controls. Illegally imported containers were repatriated or refused entry. Consequently, plastic waste containers accumulated in ports.[31]
Given limited export options, attention turned to local solutions. Proposed extended producer responsibility would tax plastic producers to subsidise recyclers.[34]
In 2019, international trade in plastic waste became regulated under the Basel Convention. Under the convention, any Party can decide to prohibit imports of hazardous plastic waste and, since 1 January 2021, of some mixed plastic wastes. Parties to the convention are required to ensure environmentally sound management of their refuse either through alternative importers or by increasing capacity.[31]
The COVID-19 pandemic temporarily reduced trade in plastic waste, due in part to reduced activity at waste management facilities, shipping disruptions, and low oil prices that reduced the cost of virgin plastic and made recycling less profitable.[31]
European Union strategic developments
The European Commission's "Action Plan" for a circular economy, adopted in December 2015, saw plastics as a strategic priority for developing circular economy actions. In 2017, the Commission further adopted a focus on plastic production and use, targeting the achievement of all plastic packaging being recyclable by 2030. The Commission then issued a strategic document in January 2018 which set out an "ambitious vision" and an opportunity for global action on plastic recycling.[12]
Production and recycling rates
The total amount of plastic ever produced worldwide, until 2015, is estimated to be 8.3 billion tonnes.[6] Approximately 6.3 Bt of this was discarded as waste, of which around 79% accumulated in landfills or the natural environment, 12% was incinerated, and 9% was recycled - only ~1% of all plastic has been recycled more than once.[6] More recently, as of 2017, still only 9% of the 9 billion tonnes of plastic produced was recycled.[35][36]
By 2015 global production had reached some 381 Mt per year.[6] The recycling rate that year was 19.5%, while 25.5% was incinerated and the remaining 55% disposed of, largely to landfill. These rates lag behind those of other recyclables, such as paper, metal and glass. Although the percentage of recycled or incinerated material is increasing each year, the tonnage of waste left-over also continues to rise. Production could reach ~800 Mt per year by 2040, although implementing all feasible interventions could reduce plastic pollution by 40% from 2016 rates.[37]
Recycling rates vary among types of plastic. Several types are in common use, each with distinct chemical and physical properties. This affects sorting and reprocessing costs; which affects the value and market size for recovered materials.
One of the reasons for low levels of plastic recycling is weak demand, given the materials' poor/inconsistent properties.[12] The percentage of plastic that can be fully recycled, rather than downcycled or go to waste, can be increased when manufacturers minimise mixing of packaging materials and eliminate contaminants. The Association of Plastics Recyclers has issued a "Design Guide for Recyclability".[40]
The most commonly produced plastic consumer products include packaging made from LDPE (e.g. bags, containers, food packaging film), containers made from HDPE (e.g. milk bottles, shampoo bottles, ice cream tubs), and PET (e.g. bottles for water and other drinks). Together these products account for around 36% of plastic production. The use of plastics in building and construction, textiles, transportation and electrical equipment accounts for another substantial share of the plastics market.[41]
Regional data
Plastic consumption differs among countries and communities, although it is found almost everywhere. As of 2022 North American countries (
In 2012, 25.2 Mt of post-consumer plastic waste was collected in the European Union. Of this, more than 60% (15.6 Mt) was recovered and 40% (9.6 Mt) was disposed of as municipal solid waste (MSW). Of the 15.6 Mt of recovered plastic waste, about 6.6 Mt was recycled, while the remainder was likely used as refuse-derived fuel (RDF) or incinerated in MSW incinerators with energy recovery (about 9 Mt). Europe leads in plastics recycling, reusing about 26%.[42]
The recycling activities of the largest producers of plastic waste have the greatest effect on global averages. These are a mix of advanced economies and large developing nations. Some publish official statistics on their plastic recycling rates. Others may release partial data, usually limited to population centres. This makes it difficult to draw accurate comparisons, especially as the published recycling rates vary.
Country | Plastic waste per year (Mt)[43] | Waste per person per day (Kg)[43] | Recycled | Incinerated (with energy recovery) | Landfill (and incineration without energy recovery) | Comments |
---|---|---|---|---|---|---|
China | 59.08 | 0.12 | - | - | - | No official statistics |
United States[44] | 37.83 | 0.34 | 8% | 14% | 78% | Source: EPA |
EU total*[45] | 24.7 | 0.15 | 24% | 34% | 42% | |
Germany[45] | 14.48 | 0.48 | 33% | 65% | 2% | |
Brazil | 11.85 | 0.17 | - | - | - | No official statistics |
Japan[46] | 7.99 | 0.17 | 27% | 49% | 24% | |
Pakistan | 6.41 | 0.10 | - | - | - | No official statistics |
Nigeria | 5.96 | 0.10 | 12% | 0% | 88% | Estimated values |
Russia | 5.84 | 0.11 | 6% | 0% | 94% | World bank estimates (2013)[47] |
Turkey | 5.60 | 0.21 | 5% | 0% | 95% | Estimated values |
Egypt | 5.46 | 0.18 | - | - | - | No official statistics |
Indonesia | 5.05 | 0.06 | 19% | 0% | 81% | Estimated values |
United Kingdom[45] | 4.93 | 0.21 | 23% | 8% | 69% | |
Spain[45] | 4.71 | 0.28 | 23% | 17% | 60% | |
France[45] | 4.56 | 0.19 | 18% | 40% | 42% | |
India | 4.49 | 0.01 | 42% | 18% | 40% | Estimated values |
Rest of World | 60.76 | - | - | - | - | No official statistics |
World Total[6] | 245.00 | 0.10 | 16% | 22% | 62% |
* Although not formally a country, legislation affecting recycling is often made at the EU level
Identification codes
Many plastic items bear symbols identifying the type of
RICs are not mandatory in all countries, but many producers voluntarily mark their products. More than half of U.S. states have enacted laws that require plastic products be identifiable.
RICs are not particularly important for single-stream recycling, as these operations are increasingly automated. However, in some countries citizens are required to separate their plastic waste according to polymer type before collection. For instance, in Japan PET bottles are collected separately for recycling.
Plastic identification code | Type of plastic polymer | Properties | Common applications | Melting- and glass transition temperatures (°C) | Young's modulus (GPa) |
---|---|---|---|---|---|
Polyethylene terephthalate (PET) | Clarity, strength, toughness, barrier to gas and moisture | Soft drink, water and salad dressing bottles; peanut butter and jam jars; ice cream cone lids; small non-industrial electronics | Tm = 250;[52] Tg = 76[52] |
2–2.7[53] | |
High-density polyethylene (HDPE) | Stiffness, strength, toughness, barrier to gas and moisture | Water pipes, gas and fire pipelines, electrical and communications conduits, five gallon buckets , milk, juice and water bottles, grocery bags, some toiletry bottles
|
Tm = 130;[54] Tg = −125[55] |
0.8[53] | |
Polyvinyl chloride (PVC) | Versatility, ease of blending, strength, toughness. | blister packaging . Non-packaging uses include electrical cable insulation, rigid piping and vinyl records.
|
Tm = 240;[56] Tg = 85[56] |
2.4–4.1[57] | |
Low-density polyethylene (LDPE) | Ease of processing; strength; flexibility; ease of sealing; moisture barrier. | Frozen food bags; squeezable bottles, e.g. honey, mustard; cling films; flexible container lids | Tm = 120;[58] Tg = −125[59] |
0.17–0.28[57] | |
Polypropylene (PP) | Strength; resistance to heat, chemicals, grease and oil; moisture barrier. | Reusable microwaveable ware or take-away containers; kitchenware; yogurt or margarine containers; disposable cups and plates; soft drink bottle caps. | Tm = 173;[60] Tg = −10[60] |
1.5–2[53] | |
Polystyrene (PS) | Versatility, clarity, easily formed, easily foamed | Egg cartons; disposable cups, plates, trays and cutlery; packing peanuts and package cushioning ;
|
Tm = 240 (only isotactic);[55] Tg = 100 (atactic and isotactic)[55] |
3–3.5[53] | |
Other (often polycarbonate or ABS) | Dependent on polymers or combination of polymers | Beverage bottles, baby milk bottles. Non-packaging uses for polycarbonate: compact discs, "unbreakable" glazing, electronic apparatus housing, lenses (including sunglasses), instrument panels.[61] | Polycarbonate: Tm = 225[62] Tg = 145;[63] |
Polycarbonate: 2.6;[53] ABS plastics: 2.3[53] |
Waste composition
Plastic waste consists of various polymer types.
Graphs are unavailable due to technical issues. There is more info on Phabricator and on MediaWiki.org. |
Polymer | Waste production (Mt) | Percentage of all plastic waste | Polymer type | Thermal character |
---|---|---|---|---|
High-density polyethylene (HDPE) | 64 | 19.8% | Polyolefin | Thermoplastic |
Low-density polyethylene ( LDPE ) |
45 | 13.9% | Polyolefin | Thermoplastic |
polypropylene (PP) | 62 | 19.1% | Polyolefin | Thermoplastic |
Polystyrene (PS) | 19 | 5.9% | Unsaturated polyolefin | Thermoplastic |
Polyvinyl chloride ( PVC ) |
17 | 5.3% | Halogenated | Thermoplastic |
Polyethylene terephthalate (PET) | 35 | 10.8% | Condensation | Thermoplastic |
Polyurethane (PUR) | 18 | 5.6% | Condensation | Thermoset[65] |
PP&A fibers[66] | 51 | 15.7% | Condensation | Thermoplastic |
All Others | 12 | 3.7% | Various | Varies |
Total (excludes additives) | 324 | 100% | - | - |
Collecting and sorting
Recycling begins with the collection and sorting of waste. Curbside collection operates in many countries. Waste is sent to a materials recovery facility or MBT plant where the plastic is separated, cleaned and sorted for sale. Unsuitable materials are sent to a landfill or incinerator. These operations account for a large proportion of the financial and energy costs associated with recycling.
Sorting plastic is more complicated than other recyclable materials because it comes in a greater range of forms. For example, glass is separated into three streams (clear, green and amber), metals are usually either steel or aluminum and can be separated using magnets or
Six types of
Various sorting approaches and technologies have been developed.[1] They can be combined in various ways.[68] In practice no approach is 100% effective.[69][70][68] Sorting accuracy varies between recyclers, producing a market where products are poorly standardised. This inconsistency is another barrier to recycling.
Manual separation
Sorting by hand is the oldest and simplest method. In developing countries this may be done by waste pickers, while in a recycling center, workers pick items off a conveyor-belt. It requires low levels of technology and investment, but has high labor costs. Although many plastic items have identification codes workers rarely have time to look for them, so leaving problems of inefficiency and inconsistency. Even advanced facilities retain manual pickers to troubleshoot and correct sorting errors.[68] Working conditions can be unsanitary.[71]
Density separation
Plastic Type | Density (g/cm3) |
Polyvinyl chloride | 1.38-1.41 |
Polyethylene terephthalate | 1.38-1.41 |
Polystyrene | 1.04-1.08 |
High-density polyethylene | 0.94-0.98 |
Low-density polyethylene | 0.89–0.93 |
Polypropylene | 0.85-0.92 |
Polystyrene foam | 0.01-0.04 |
Plastics can be separated by exploiting differences in their densities. In this approach the plastic is first ground into flakes of a similar size, washed and subjected to
Electrostatic separation
In electrostatic separators, the triboelectric effect is used to charge plastic particles electrically; with different polymers charged to different extents. They are then blown through an electric field, which deflects them depending on their charge, directing them into appropriate collectors. As with density separation, the particles need to be dry, be uniform in size and shape.[77] Electrostatic separation can be complementary to density separation, allowing full separation of polymers,[78] albeit of mixed colours.
Sensor-based separation
This approach is largely automated and involves various sensors linked to a computer, which analyses items and directs them into appropriate chutes or belts.
Scrap
Plastic waste is either industrial scrap (sometimes referred to as post industrial resin) or consumer waste. Scrap is generated during production and is usually handled differently.[81] It can include flashings, trimmings, sprues and rejects. As it is collected at the point of manufacture it is clean, and of a known type and grade, and is valuable. As scrap is mostly privately traded, it is often not included in official statistics.[81]
Mechanical recycling
The majority of plastic waste is made of
Plastics are melted at anywhere between 150–320 °C (300–610 °F), depending on polymer type.
Many of these problems have technological solutions, though they bear a financial cost. Advanced
Closed-loop recycling
In closed-loop, or primary recycling, used plastic is endlessly recycled back into new items of the same quality and type. For instance, turning drinks bottles back into drinks bottles. It can be considered an example of a circular economy. The continual mechanical recycling of plastic without reduction in quality is challenging due to cumulative polymer degradation[93] and risk of contaminant build-up. In 2013 only 2% of plastic packaging was recycled in a closed loop.[94] Although closed-loop recycling has been investigated for many polymers,[93] to-date the only industrial success is with PET bottle recycling.[95] This is because polymer degradation in PET is often repairable. PET's polymer chains tend to cleave at their ester groups and the alcohol and carboxyl groups left by this can be joined back together by the use of chemical agents called chain extenders.[96] Pyromellitic dianhydride is one such compound.
Open-loop recycling
In open-loop recycling, also known as secondary recycling, or downcycling, the quality of the plastic is reduced each time it is recycled, so that the material eventually becomes unrecyclable. It is the most common type.[94] Recycling PET bottles into fleece or other fibres is a common example, and accounts for the majority of PET recycling.[97] Life-cycle assessment shows it to be of ecological benefit.[98][3][97] Recycling can displace demand for fresh plastic.[99] However, if it is used to produce items that would not otherwise have been made, then it is not displacing production and is of little or no benefit to the environment.
The reduction in polymer quality can be offset by mixing recycled and new materials. Compatibilised plastics can be used as a replacement for virgin material, as it is possible to produce them with the right melt flow index needed for good results.[100] Low quality mixed plastics can be recycled in an open-loop, although demand for such products is limited. When these are mixed during reprocessing the result is usually an unappealing dark-brown. These blends find use as outdoor furniture or plastic lumber. As the material is weak, but of low cost it is produced in thick planks to provide material strength.
Thermosets
Although
Feedstock recycling
In feedstock recycling, also called chemical recycling or tertiary recycling, polymers are reduced to their chemical building-blocks (
Thermal depolymerisation
Certain polymers like
Chemical depolymerisation
Energy recovery
Energy recovery, also called energy recycling or quaternary recycling, involves burning waste plastic in place of
Energy recovery is often the waste management method of last resort, a position previously held by landfill. In urban areas a lack of suitable sites for new landfills can drive this,
Plastic waste may be burnt as refuse-derived fuel (RDF), or it may be chemically converted to a synthetic fuel first. In either approach PVC must be excluded or compensated for by installing dechlorination technologies, as it generates large amounts of hydrogen chloride (HCl) when burnt. This can corrode equipment and cause undesirable chlorination of fuel products.[120] Burning has long been associated with the release of harmful dioxins and dioxin-like compounds, however these hazards can be abated by the use of advanced combustors and emission control systems. Incineration with energy recovery remains the most common method, with more advanced waste-to-fuel technologies such as pyrolysis hindered by technical and cost hurdles.[118][121]
Waste-to-fuel
Mixed plastic waste can be depolymerised to give a synthetic fuel. This has a higher
Compared to the widespread practise of incineration, plastic-to-fuel technologies have struggled to become economically viable.[123][134]
Other applications
Coke replacement
Many
Construction and concrete
The use of recovered plastics in engineering materials is gaining ground.
See also
- Economics of plastics processing
- Electronic waste
- Microplastics
- Mobro 4000
- Phase-out of lightweight plastic bags
- Plastics 2020 Challenge
Sources
This article incorporates text from a free content work. Licensed under Cc BY-SA 3.0 IGO (license statement/permission). Text taken from Drowning in Plastics – Marine Litter and Plastic Waste Vital Graphics, United Nations Environment Programme.
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